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Fibres/​Yarns/​Fabrics

New flax fibre cones for speakers diaphragm

With more than 30 years of research in new materials for the loudspeaker diaphragm, the France based Focal introduces a new cone made of high-quality flax fibres. Made of high-quality flax fibres core enclosed by two thin layers of glass fibre, ‘F’ cones are characterised by their natural sound, with low colouration, their richness of reproduction in the midrange register and their tighter bass.

10th September 2013

Innovation in Textiles
 |  Talaudière

Interiors, Construction, Industrial

With more than 30 years of research in new materials for the loudspeaker diaphragm, the France based Focal introduces a new cone made of high-quality flax fibres.

Made of high-quality flax fibres core enclosed by two thin layers of glass fibre, ‘F’ cones are characterised by their natural sound, with low colouration, their richness of reproduction in the midrange register and their tighter bass.

Diaphragm technologies

The diaphragm, a critical interface for the transducer, is what sets the air molecules in motion. The fidelity of the transfer depends on the intrinsic qualities of the material used. Ideally, a diaphragm should satisfy three key criteria – it should be light, rigid and well damped.

The company currently uses two different diaphragm technologies for mid-woofers: Polyglass for the less costly ranges, ‘W’ and Kevlar sandwich, with their outstanding qualities, for the company’s top range products.

Glass sandwich for rigidity

In the course of the last few years, many innovations have appeared as a result of engineers revisiting natural materials and combining them with modern composites, thus creating new types of hybrid material.

Flax offers unique qualities: light because it is hollow and very low elasticity. It constitutes a choice suitable for the manufacture of the core of a sandwich structure. © Focal

The company’s research demonstrated that solutions using a mixture of materials offer a much wider range of possibilities that those using a single homogeneous material. The sandwich construction using thin skins of fiberglass (‘W’  sandwich), is said to remain the supreme method of controlling rigidity.

The unique qualities of flax

The core of a sandwich material provides the mechanical damping, which is responsible for the sonic neutrality of the diaphragm. Focal decided to make use of nonwoven fibres, which may make the sandwich construction available to a wider range of products.

France is the largest producer of flax in Europe. French flax fibre is considered one of the worlds best. Cropped in Flanders, Picardy and Normandy it enjoys very favorable climatic conditions.© Focal

Twice as light as fiberglass, the flax has very low elasticity which makes it ideal to increase the flexural rigidity of our sandwich. According to the company, it can be obtained in nonwoven bundles of considerable diameter and it can therefore produce the thickness required for a sandwich.

Flax is said to combine the three key factors required of the core of a sandwich material for loudspeakers: it has low density, a high tensile modulus of elasticity of up to 60GPa, and excellent internal damping.

www.focal.com

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