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Forecasts of strong growth in demand for disposable products prompts investment in new nonwoven fabric lines

Demand for disposable nonwovens is forecast to grow at a healthy rate in the coming years, according to a new report from Textiles Intelligence.

22nd March 2017

Innovation in Textiles
 |  UK


Such growth will be due in part to greater demand among the growing upper and middle classes in Asia for consumer goods which offer higher performance and are of higher added value, such as diapers and feminine hygiene products. At the same time, the market for flushable wipes is growing strongly.

Reflecting the potential for growth in these markets, a number of the leading nonwoven fabric producers are investing in new production lines in a bid to take advantage and increase sales. At the same time, the new lines are providing producers with the latest technologies which are enabling them to produce thinner, lighter weight fabrics that are cheaper to produce and satisfy demand for hygiene products which are less bulky.

The world’s largest nonwovens company, Berry Plastics, has announced plans to install a new line in the USA in order to offer its customers softer materials. Also, following the installation of a new carding line at its site in Terno d’Isola, Italy, the company has launched several new products for the hygiene market.

Kimberly-Clark is adding new lines for making baby wipes and diaper pants in Singapore as it continues to look to emerging markets for growth in its consumer products businesses. Also, it is adding new capacity for making products using its proprietary Coform technology in four countries, namely Brazil, Colombia, Singapore and South Korea. 

Fitesa has made a number of recent investments in spunmelt technology. Among these is a new line which came on stream in Peine, Germany, in early 2017 following the completion in 2016 of new lines in Cosmópolis, Brazil, and José Iturbide, Mexico -- which came hot on the heels of an investment in the previous year in Norrköping, Sweden. Looking ahead, the company is likely to invest in a new line in 2019 in Simpsonville, South Carolina, USA, although it has not come up with a specific time frame.

Also looking to the future, Glatfleter plans to invest US$80 mn in a new line for making air-laid nonwovens in Fort Smith, Arkansas, USA. Production on the line is expected to start in late 2017 or early 2018.

Meanwhile, a number of new investments by Suominen are nearing completion. These include a large production line in Bethune, South Carolina, USA, as well as upgrades in Spain and Brazil. Output from the line in the USA will be aimed mainly at the growing market for flushable wipes while the investment in Spain will be targeted at increasing production of nonwovens for industrial wipes and medical nonwovens markets. In Brazil, Suominen is aiming to expand its product portfolio and strengthen its position in the South American market for wipes. In particular, it intends to open up supplies of wipes to markets for medical and hygiene nonwovens.

‘The world nonwovens industry: part 1-the leading ten producers, March 2017’ was published by the global business information company Textiles Intelligence and can be purchased by following the link below:

The world nonwovens industry: part 1-the leading ten producers, March 2017

Other recently published reports from Textiles Intelligence include:

Technical textile markets: product developments and innovations, March 2017

Global technical textiles business update, March 2017

UV protective clothing: a practical approach to sun care

Statistics: fibre consumption for technical textile production in Japan, 2017

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