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Technology/Machinery

Problem-free 3D embroidery

Extended groove provides space for the thread, ensuring improved protection.

16th July 2025

Innovation in Textiles
 |  Albstadt, Germany

Clothing/​Footwear

Groz-Beckert’s special GrozDBxK5 LGR needle has been developed specifically to provide enhanced thread protection in 3D embroidering.

3D embroidery uses foam material to create a raised three-dimensional effect. During the embroidery process, the needle enters deeply into the foam, putting significant strain on the embroidery thread. The new Groz-Beckert DBxK5 LGR needle provides optimal protection for the embroidery thread and helps prevent thread breakage and skipped stitches.

In standard embroidery, a design is stitched directly onto the surface of a fabric, resulting in a flat finish. By contrast, 3D embroidery creates raised, three-dimensional designs. To achieve this effect, the foam material is placed on the surface of the fabric and stitched over with thread. The motif sits on top of the foam, creating the characteristic 3D appearance. At the end of the embroidery process, the excess foam is removed.

The main challenge in 3D embroidery lies in the thickness of the foam that the needle must penetrate to form a stitch. With the very thick foams used for 3D embroidery, the needle can plunge into the foam all the way to the shank, causing the embroidery thread to become trapped between the needle and the foam. This can lead to skipped stitches and thread breakage.

The new DBxK5 LGR needle is the solution.

It was specifically developed for 3D embroidery and features a long thread groove that extends into the shank. When the needle enters the foam all the way to the shank, the extended groove provides space for the thread, ensuring improved protection. This prevents the thread from becoming trapped, even when thick foam is used, and significantly reduces the risk of thread breakage and skipped stitches.

The advantages at a glance less thread breakages, a stable embroidery process and flawless high-quality 3D embroidery results.

www.groz-beckert.com

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