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Composites

Robot-based APF improves productivity

The patented automated fibre placement process of Compositence enables the cost-effective production of high performance, structural carbon composite parts for various markets.

23rd November 2016

Innovation in Textiles
 |  Leonberg

Civil Engineering, Transport/​Aerospace

Engineered for use with rovings, prepreg and thermoplastic tape, it results in savings in time, labour and materials over techniques relying on the manual lay-up of preforms.

In the Compositence process the robot applies carbon fibre, prepreg or unidirectional tapes directly to a lay-up surface.

The process is ideal for high production volumes. Compositence reports that it is typically more cost-effective than others starting from production volumes of several hundred parts. A plant that operates with 16 rovings with 3300 tex can lay-up an area of 1 m² with two orientations with a lay-up rate of 30 kg/hour. For a simple preform weighing 1 kg this results in a cycle time of 2 minutes. As a general rule, the larger the part and the lower the complexity, the higher the lay-up rate.

Read the full story on our Inside Composites website

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